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C100 Series Basic Driver Card

C100 Series Driver Card

Our C100 series driver card allows for manual settings that control the speed, direction, motor wattage, reset and high-performance mode functions for the EcoSmart™ powered roller. We also include the ability to use the on-board speed control or external speed control. Easy I/O connection points for your start, stop, direction, or PLC inputs as well as fault outputs. Plug-and-play system using JST-10 connectors on both the driver card and EcoSmart™ powered roller. Connecting to a PLC makes monitoring, controlling and optimizing performance easier than ever.

  • On-board acceleration/deceleration pot – for ramp up and ramp down timing based on product load

  • On-board speed control pot

  • 8 Position DIP switch bank – for discrete speed selection and other functions

  • 22 Watt and 35 Watt motor selectable

  • Direction of rotation (as viewed from cable end)

  • Reset mode – auto or manual

  • Internal thermistors – to monitor operating heat and provide additional safety

Specifications

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Part numbers

C100B, C100EB, and
C100MB

Driver card for 22W and 35W rollers and 35W gear motor

Electrical Power

Termination
Voltage Range
Current Consumption

Plug-In Cage Clamp Terminal
24V DC (+/-10%)
100 mA plus motorized roller

Motor Connection

Type

Number
Termination
Voltage Range
Max Average Current

EcoSmart™ powered roller or gear motor
1
JST XHP-10 Pin connecter
24V DC
2.5/3.0 Amps (22W/35W)

Control Port

Type
Number
Termination
Voltage Range
Maximum Current

Current Sinking Inputs/Outputs
1
Plug-In cage clamp terminal
24V DC
2.5/3.0 Amps (22W/35W)

Speed Control

Internal Potentiometer

External PLC

1000-3400 rpm (22W)
1000-4000 rpm (35W)
25 - 100% of roller speed rating

Environmental

Storage Temp.
Operating Temp.
Humidity
Vibration
Shock

-30° to 70° C (-22° to 158° F)
0° to 60° C (32° to 140° F)
5-95% RH, non-condensing
2G at 10 to 500 Hz
10G

Physical

Size
Mounting
Status Indication

See drawing below.
See mounting dimensions belwo.
See catalog.

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Dimensions

Dimensions in mm

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Mounting Dimensions: 4.5mm max holes at 40mm x 120mm pattern

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Configuration

DIP Switch Bank

DIP Switches are used to configure the functionality of the C100 series driver card. The switches are numbered 1-8, beginning with the switch furthest to the left. DIP Switches 1-4 are used to set correct operation, with 5-8 reserved for speed settings.
 

DIP Switch 1 allows the driver card to be used with either
a 22W or 35W EcoSmart™ powered roller. DIP Switch 2 is reserved. See catalog for standard DIP 2 functionality based on part number. DIP Switch 3 sets the direction of rotation. DIP Switch 4 determines how application Faults are reset: OFF requires a power cycle to clear the faults, ON allows the driver to reset automatically after 10 seconds.


 

Internal Potentiometer, Acceleration and Deceleration Settings

The C100 series driver card has an internal potentiometer located to the right of the DIP Switch bank. DIP Switches 5-8 must be set to ON for the internal potentiometer to control the speed. The C100 series driver card also includes an acceleration and deceleration potentiometer that can be used to set the ramp up and ramp down times. Acceleration and deceleration can be set between 10 and 1.6 (clockwise) RPM/milliseconds.

Speed Settings

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The C100 series driver card offers three methods to set the speed. See the charts below.

RPM Chart for 22W
EcoSmart™ Powered Roller

RPM Chart for 35W
EcoSmart™ Powered Roller

FPM Speed calculation: .2618 x Diameter in Inches x Motor RPM / Gearbox Ratio
M/S Speed calculation: .00053 x Diameter in mm x RPM / Gearbox Ratio